Fiber-To-The-Home Cable Manufacturing Line – State-of-the-art Manufacturing System
Did you know that up-to-date glass-fiber cabling setups can operate at speeds of up to 190 meters per minute? This astonishing productivity is made possible by innovative fabrication techniques engineered for high-speed manufacturing.
These systems are built to handle multiple wire variants, such as connection cables and firmly insulated cables. The streamlined form factor, typically below 26 m, renders them perfect for state-of-the-art factories.
Incorporation into automated manufacturing systems ensures seamless operations. Through MES/ERP connectivity, these fiber ribbone line assembly lines provide unmatched accuracy and productivity. Thus, they are preferred for businesses seeking to lead in the fiber optic industry.
Overview of the FTTH Manufacturing Line
Productive fabrication processes are crucial for meeting the growing need for dependable links. These configurations are engineered to produce high-quality fiber optic cables that drive today’s connectivity grids. Utilizing sophisticated techniques, they guarantee exactness and swiftness in each phase of the process.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line constitutes a consolidated process for fabricating FTTH drop cables. These cables consist of naked fibers strengthened by metal or fiber-reinforced polymer, merging with safeguard coverings. Consequently, it forms a robust and effective system for high-speed internet connections.
It works with diverse compounds, including PVC, LSZH, and PE plastics. Such adaptability guarantees it accommodates varied market demands. Moreover, the 4-head fiber pay-off system offers precise tension control, maintaining precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its exactness and productivity. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
State-of-the-art fabrication lines are reshaping the process by which fiber optic cables are produced. Our advanced equipment integrates exactness, performance, and modern advancements to yield top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
Fundamental to our operation is a specialized 50mm extruder engineered for exact substance allocation. It secures uniform excellence in all cables manufactured. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE plastics.
Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.
Self-Operating Rewinding and Material Acquisition Mechanism
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, yielding resilient and dependable items.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Let’s delve into the innovative aspects that differentiate our system.
International Industrial Computer Control System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge FTTH cable production line handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Attribute | Upside |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| 9m Cable Accumulator | Seamless operation |
| OMRON Controllers | Durability and precision |
| ERP Integration | Real-time production tracking |
Applications of FTTH Cable Production Line
Advanced production setups have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.
Manufacturing Home Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Important elements consist of:
- FRP and small steel wire pay-off for added reinforcement
- Portable die backing for rapid setup modifications
- Compatibility with both indoor and outdoor specifications
Fabricating Compact Buffered and Free Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Flexibility is a hallmark of our manufacturing system. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.
Key Gains from Our FTTH Production Line
Investing in advanced manufacturing systems yields numerous benefits to enterprises focused on fiber technology. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
Our system ensures Sheathing line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Feature | Advantage |
|---|---|
| High-Speed Production | Superior output rate |
| Efficient Power Usage | Reduced operational expenses |
| Negligible Attenuation | Superior performance |
| 1000mm Working Height | User-friendly setup |
Summary
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Step into the future of optical cable production with our market-leading equipment.
